UN38.3 LiPo Batteries

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UN38.3 certification for LiPo batteries is not only a regulatory requirement but also a mark of quality and safety. It ensures that these batteries are safe for transportation and use, reduces risks and liabilities, and facilitates smooth logistics and market access.

UN38.3 LiPo Batteries

What’s LiPo battery UN38.3?

Almost all LiPo batteries need to pass Article 38.3 of the UNITED NATIONS  to ensure the safety of LiPo batteries during the transportation of dangerous goods. Manual and Criteria ST/SG/AC. 10/11/Rev.6, 38.3/Amendment 1

Our company LiPol Battery Co. can help customers to apply the UN38.3 test report. Each test takes one month after you get an official UN38.3 test report published by the third-party testing house (BCTC).

LiPo Battery UN38.3 Test Items

UN/DOT 38.2 Transportation Testing for Lithium polymer Batteries 6th edition was issued in 2011. It includes eight sections.

UN38.3.4.1: LiPo Battery Altitude Simulation

Test lithium-ion cells and batteries shall be stored at an 11.6 kPa or less for at least six hours at an ambient temperature of 20±5℃.

Lithium-ion cells and lithium-ion batteries meet this requirement if there is no mass loss, no leakage, no venting, no disassembly, no rupture, and no fire and if the open circuit voltage of each test cell or LiPo battery after testing is not less than 90% of its voltage immediately before this procedure. The requirement relating to energy is not applicable to test cells and batteries at fully discharged states.

UN38.3.4.2: LiPo Battery Temperature Test

Test lithium-ion cells and lithium-ion batteries are to be stored for at least six hours at a test temperature equal to -72±5℃, followed by storage for at least six hours at a test temperature similar to -40±2℃. The maximum time interval between test temperature extremes is 30 minutes. This procedure is repeated ten times, after which all test cells and batteries are stored for 24 hours at ambient temperature.

Lithium-ion cells and lithium-ion batteries meet this requirement if there is no mass loss, no leakage, no venting, no disassembly, no rupture, and no fire and if the open circuit voltage of each test cell or LiPo battery after testing is not less than 90% of its voltage immediately before this procedure. The requirement relating to voltage is not applicable to test cells and batteries at fully discharged states.

UN38.3.4.3: LiPo Battery Oscillation

Test lithium-ion cells and lithium-ion batteries are firmly secured to the platform of the vibration machine without distorting the cells in such a manner as to faithfully transmit the vibration. The vibration shall be a sinusoidal waveform with a logarithmic sweep between seven Hz and 200 Hz and back to seven Hz traversed in fifteen minutes. This cycle shall be repeated twelve times for a total of 3 hours for each of three mutually perpendicular mounting positions of the cell. One of the directions of vibration must be perpendicular to the terminal face.

The logarithmic wavelength sweep shall differ for cells and batteries with a gross mass of not more than 12 kg(cells and small batteries), and for batteries with a total mass of more than 12 kilograms (large lithium-ion batteries).

For lithium-ion cells and small lithium-ion batteries: from 7 Hz, a peak acceleration of 1 gn is maintained until 18 Hz is reached. The amplitude is then maintained at 0.8mm (1.6mm total excursion), and the frequency increases until a peak acceleration of eight gn occurs ( approximately 50Hz). Peak acceleration of eight gn is then maintained until the frequency increases to 200Hz.

Lithium-ion cells and lithium-ion batteries meet this demand if there is no mass loss, no leakage, no venting, no disassembly, no rupture, and no fire and if the open circuit voltage of each test cell or LiPo battery after testing is not less than 90% of its voltage immediately before this procedure. The requirement relating to voltage is not applicable to test cells and batteries at fully discharged states.

UN38.3.4.4: LiPo Battery Collision

Test lithium-ion cells and batteries shall be secured to the testing machine employing a rigid mount that will support all mounting surfaces of each test LiPo battery. Each lithium-ion cell shall be subjected to a half-sine shock of peak acceleration of one hundred and fifty gn and pulse duration of 6 milliseconds. Alternatively, large cells may be subjected to a half-sine shock of peak acceleration of fifty gn and pulse duration of 11 milliseconds. Each LiPo battery shall be subjected to a half-sine shock of peak acceleration depending on the mass of the LiPo battery. The pulse duration shall be six milliseconds for small lithium-ion batteries and 11 milliseconds for large lithium-ion batteries. The formulas below are provided to calculate the appropriate minimum peak accelerations.

Cells and batteries meet this requirement if there is no mass loss, no leakage, no venting, no disassembly, no rupture, and no fire and if the open circuit voltage of each test cell or LiPo battery after testing is not less than 90% of its voltage immediately before this procedure. The requirement relating to voltage is not applicable to test cells and batteries at fully discharged states.

UN38.3.4.5: LiPo Battery External Short-Circuit

The lithium-ion cell or LiPo battery to be tested shall be temperature stabilized so that its external case temperature reaches 57±4℃. Then the cell or LiPo battery shall be subjected to a short circuit condition with a total external resistance of fewer than 0.1 ohms at 57±4℃. This short circuit condition is continued for at least one hour after the cell or LiPo battery external case temperature has returned to 57±4℃.

Cells and batteries meet this requirement if their external temperature does not exceed 170℃ and there is no disassembly, no rupture, and no fire during the test and within six hours after the test.

UN38.3.4.6: LiPo Battery Impression

Test Procedure- Crush (applicable to prismatic, punch, coin/button cells and cylindrical cells not more than 18mm in diameter). A cell or component cell is to be crushed between two flat surfaces. The crushing is gradual, with a speed of approximately 1.5cm/s at the first point of contact. The crushing is to be continued until the beginning of the three options below is reached. (a) the applied force reaches 13 kN±0.78 kN;

A prismatic or punch cell shall be crushed by applying force to the widest side. A button/coin cell shall be destroyed by using power on its flat surfaces. For cylindrical cells, the crushing force shall be applied perpendicular to the longitudinal axis. Each test cell or component cell is to be subjected to one curse only. The test sample shall be observed for a further six h. The test shall be conducted using test cells or component cells that have not previously been subjected to other tests.

lithium cells and component cells meet this requirement if their external temperature does not exceed 170℃ and there is no disassembly, no rupture, and no fire during the test and within six hours after the test.

UN38.3.4.7: LiPo Battery Overcharge

The charge current shall be twice the manufacturer’s recommended maximum continuous charge current. Tests are to be conducted at ambient temperature. The duration of the test shall be 24 hours. The minimum voltage of the test shall be as follows: When the manufacturer’s recommended charge voltage is not more than 18v, the minimum voltage of the test shall be the lesser of two times the maximum charge voltage go the LiPo battery or 22v.

There is no disassembly and no fire during the test and within seven days after the test.

UN38.3.4.8: LiPo Battery Forced discharge

Each lithium-ion cell shall be forced discharge at ambient temperature by connecting it in series with a 12v D.C. power supply at an initial current equal to the maximum discharge current specified by the manufacturer. The specified discharge current is to be obtained by connecting a resistive load of the appropriate size and rating in series with the test cell. Each cell shall be forced discharged for a time interval (in hours) equal to its related capacity divided by the initial test current) in ampere).

There is no disassembly and no fire during the test and within seven days after the test.

UN38.3 is a set of safety testing standards and regulations established by the United Nations (UN) for lithium-ion and lithium-polymer batteries. These UN38.3 standards are designed to ensure the safe transportation of these batteries, particularly by air, as they are commonly used in various electronic devices and equipment. UN38.3 certification verifies that a lithium battery meets specific safety and performance criteria necessary for transportation.

Key aspects of UN38.3 testing and certification for LiPo batteries include:

Safety Testing: UN38.3 includes a series of tests to assess the safety of lithium batteries. These tests evaluate factors such as overcharging, short-circuiting, crush, impact, vibration, and thermal stability to ensure that the battery can withstand various stress conditions without posing a safety hazard.

Environmental Testing: This category of tests assesses how lithium batteries perform under extreme environmental conditions, including temperature variations, altitude, humidity, and exposure to various environmental factors. It ensures that the battery remains stable and safe during transport.

Mechanical Testing: UN38.3 standards include mechanical tests to evaluate the battery’s resistance to physical damage, such as crushing, puncturing, and shock. The goal is to prevent battery damage that could lead to leakage or fire.

Abuse Testing: These tests simulate extreme abuse scenarios, such as short-circuiting the battery or exposing it to high temperatures. The battery must not catch fire, explode, or release hazardous materials under these conditions.

Electrical Testing: UN38.3 also covers electrical performance testing, ensuring that the battery operates within specified voltage and current limits and that it does not generate excessive heat during charging and discharging.

Documentation and Labeling: Manufacturers must provide appropriate documentation and labeling on the batteries to indicate compliance with UN38.3 requirements. This includes labeling the battery with UN markings and providing safety documentation for transportation authorities.

UN38.3 certification for LiPo batteries is a critical safety measure to ensure these batteries can be safely transported, especially by air. Compliance with UN38.3 standards helps prevent accidents and incidents associated with lithium batteries during transit, contributing to the overall safety of the transportation industry.

Certificated UN38.3 LiPo Batteries

Certified UN38.3 LiPo Batteries offer several significant benefits, primarily related to safety and compliance with international regulations. Here are some of the key advantages:

Safe Transportation: UN38.3 certification ensures that LiPo batteries are safe for transportation by air, land, and sea. This is crucial because LiPo batteries are commonly used in electronic devices and equipment, and safe transport is essential to prevent accidents or incidents during shipping.

Reduced Safety Risks: UN38.3 certification involves rigorous testing to assess the safety of LiPo batteries under various conditions, including overcharging, short-circuiting, crush, impact, vibration, and extreme temperatures. As a result, certified batteries are less likely to pose safety risks such as fires, explosions, or leakage.

Compliance with Regulations: Many countries and regions, including the United States, Europe, and others, have adopted UN38.3 as a standard for safely transporting lithium batteries. UN38.3 certification ensures compliance with these regulations, preventing delays or issues during customs clearance and shipping.

Peace of Mind: For manufacturers, suppliers, and consumers, UN38.3 certification provides peace of mind. Knowing that the LiPo batteries have undergone thorough safety testing and meet international standards can boost confidence in the product’s quality and safety.

Reduced Liability: Using UN38.3-certified LiPo batteries can help reduce liability in accidents or incidents during transportation. Compliance with established safety standards demonstrates a commitment to safety, which can benefit legal and insurance matters.

Smooth Logistics: When shipping products containing LiPo batteries, carriers, and logistics companies often require compliance with UN38.3 standards. Using certified batteries streamlines the shipping process and helps prevent delays or issues related to non-compliance.

Market Access: Some markets and industries may require UN38.3 certification as a prerequisite for doing business. Certified LiPo batteries can open up opportunities to enter or expand into these markets.

Consumer Trust: UN38.3 certification can enhance consumer trust in products that contain LiPo batteries. It signals that the manufacturer prioritizes safety and quality, which can positively influence purchasing decisions.

Global Reach: UN38.3 is recognized internationally, making certified LiPo batteries suitable for global distribution and export.

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ModelCapacity(mAh)T(mm)W(mm)L(mm)
LP1346635000134663
LP1350989300135098
LP13767410000137674
LP1250655000125065
LP1245755400124575
LP1249625500124962
LP1249625600124962
LP1247706000124770
LP1263656500126365
LP1256788000125678
LP1260908000126090
LP1260100100001260100
LP1260110100001260110
LP12628010000126280
LP1270130110001270130
LP1154535000115453
LP1155705000115570
LP113710569001137105
LP113811470561138114
LP1179968000117996
LP1160100100001160100
LP1165113100001165113
LP1190185230001190185
LP1043735000104373
LP1047695000104769
LP1047705000104770
LP1048845000104884
LP1053595000105359
LP1055685000105568
LP1052655600105265
LP1060706000106070
LP1053786400105378
LP105510075001055100
LP1054887800105488
LP1065888000106588
LP10481609000104860
LP115210080001152100
LP98477053009.84770
LP98607767009.86077
LP98768074009.87680
LP984512575009.845125
LP95546550009.55465
LP954513573009.545135
LP93556250009.35562
LP935310280009.353102
LP937312990009.373129
LP9373129100009.373129
LP92526650009.25266
LP925310280009.253102
LP9265115100009.265115
LP91477450009.14774
LP91667059809.16670
LP905580500095580
LP906090600096090
LP906090600096090
LP905678660095678
LP905680660095680
LP90601008000960100
LP906511310000965113
LP906513410000965134
LP905516011000955160
LP89448152008.94481
LP89566654008.95666
LP89609060008.96090
LP883812350008.838123
LP88536750008.85367
LP883611554008.836115
LP88569360008.85693
LP87617965008.76179
LP876610092008.766100
LP86558050008.65580
LP866610092008.666100
LP855012550008.550125
LP85508550008.55085
LP85429151008.54291
LP85756355008.57563
LP854811668008.548116
LP855111668008.55116
LP84557650008.45576
LP82579351008.25793
LP816512388008.165123
LP815813390008.158133
LP8158145100008.158145
LP8158156100008.158156
LP806095620086095
LP806489700086489
LP808095800088095
LP805815710000858157
LP79557650007.95576
LP785010752007.850107
LP76537550007.65375
LP76567350007.65673
LP76547652007.65476
LP761006980007.610069
LP761006980007.610069
LP75507750007.55077
LP75479452007.54794
LP75519359007.55193
LP754815050007.548150
LP75558860007.55588
LP75619565007.56195
LP756512170007.565121
LP756512180007.565121
LP754515282007.545152
LP7580150120007.580150
LP73547450007.35474
LP73559050007.35590
LP72677560007.26775
LP72627862007.26278
LP715010555007.150105
LP71639556007.16395
LP706074500076074
LP706081500076081
LP705794600075794
LP70541507500754150
LP709090940079090
LP69508750006.95087
LP69577750006.95777
LP69578050006.95780
LP695510860006.955108
LP68547750006.85477
LP68568453006.85684
LP68747055006.87470
LP68747058006.87470
LP67747055006.77470
LP655010050006.550100
LP65609050006.56090
LP65729259506.57292
LP636713170006.367131
LP635416580006.354165
LP62609050006.26090
LP625516579006.255165
LP629210680006.292106
LP617211178006.17211
LP60401575000640157
LP60601005000660100
LP60601005000660100
LP607093514067093
LP60621036300662103
LP608196700068196
LP586210650005.862106
LP575810150005.758101
LP576710570205.767105
LP565810450005.658104
LP56809050005.68090
LP566215875005.662158
LP55658855005.56588
LP557813080005.578130
LP52827550005.28275
LP527116585005.271165
LP50491315100549131
LP495612150004.956121
LP49629250004.96292
LP485314550004.853145
LP48967050004.89670
LP486010050504.860100
LP487413275004.874132
LP46658950004.66589
LP467213363004.672133
LP467213563004.672135
LP457213563004.572135
LP457213663204.572136
LP438411550004.384115
LP43959350004.39593
LP42719950004.27199
LP418010050004.180100
LP418811050004.188110
LP418811150004.188111
LP40881105000488110
LP40881115020488111
LP367013850003.670138
LP357112350003.57123
LP331009951503.310099
LP328012850003.280128
LP311079450003.110794
LP319214070003.192140
LP3010212550003102125
LP30921406000392140
LP289812550002.898125
LP289812250202.898122
LP9965125100009.965126
LP9858102100009.858103
LP1058765300105877
LP75559050007.55591
LP60628050006.06281
LP95439050009.54391
LP1155705000115571
LP65609050006.56091
LP606010050006.060101
LP606011050006.060111
LP556010050005.560101
LP65608050006.56081
LP1043735000104374
LP54628050005.46281
LP1055685000105569
LP62628050006.26281
LP1055555000105556
LP1152525000115253
LP68607450006.86075
LP1248615000124862
LP95546550009.55466
LP78576750007.85768
LP72567650007.25677
LP54628050005.46281
LP90609060009.06091
LP756512170007.565122
LP1355707000125571
LP1258717800125872
LP906010080009.060101
LP756511080007.565111
LP1260908000126091
LP756512180007.565122
LP756511390007.565114
LP126011090001260111
LP116010090001160101
LP887012990008.870130
LP906511590009.065116
LP115511090001155111
LP1260749000126075
LP1162809000116281
LP106112192001061122
LP126011095001260111
LP887012995008.870130
LP937312995009.373130
LP1260110100001260111
LP1165110100001165111
LP1160100100001160101
LP1260100100001260101
LP8870129100008.870130
LP6472132100006.472133
LP9858102100009.858103
LP9565125100009.565126
LP14567710000145678
LP1155110100001155111
LP9373129100009.373130
LP1048118100001048119
LP9065115100009.065116
LP9265115100009.265116
LP1055110100001055111
LP14607410000137675
LP12628010000126281
LP1060110100001060111
LP13607910000136080
LP11689111000116891
LP8080130125008.080131
LP8080130150008.080131
LP14651251900014.065126

Rechargeable 3.7V LiPo Batteries 10000mAh

Rechargeable 3.7V LiPo Batteries 10000mAh, Manufacturing Of Lithium Polymer Battery, Meet Your Different Needs by Assembling the Battery in Series and Parallel, Accept OEM & ODM orders.
ModelsCapacityLengthWidthThicknessCapacity
LP106612110000 mAh12166103.7V
LP115811510000 mAh11558113.7V
LP116010310000 mAh10360113.7V
LP126010010000 mAh10060123.7V
LP12639310000 mAh9363123.7V
LP12639410000 mAh9463123.7V
LP677913910000 mAh139796.73.7V
LP806813310000 mAh1336883.7V
LP807012010000 mAh1207083.7V
LP887012910000 mAh129708.83.7V
LP907416810000 mAh1687493.7V
LP937312910000 mAh129739.33.7V

Rechargeable 3.7V LiPo Batteries 10000mAh 10Ah+

Rechargeable 3.7V LiPo Batteries 10000mAh 10Ah+, Manufacturing Of Lithium Polymer Battery, Meet Your Different Needs by Assembling the Battery in Series and Parallel, Accept OEM & ODM orders.
ModelsThicknessWidthLengthCapacity
LP65701966.57019610000mAh
LP69701756.97017510000mAh
LP73851557.38515510000mAh
LP86901408.69014010000mAh
LP88641598.86415910000mAh
LP93641599.36415910000mAh
LP95901409.59014010000mAh
LP97591569.75915611300mAh
LPA36313910.36313911300mAh
LPA059154105915411500mAh
LP907017597017512000mAh
LP84701758.47017512000mAh
LP82851558.28515512000mAh
LP88701758.87017512000mAh
LP93751709.37517012000mAh
LP86701758.67017512000mAh
LP89701758.97017512000mAh
LP79721967.97219612500mAh
LP85672178.56721713900mAh
LP97851559.78515514000mAh
LP96751759.67517514000mAh
LP77721967.77219614000mAh
LP95751759.57517514000mAh
LP76721967.67219614000mAh
LPA37517510.37517515000mAh
LPA27517510.27517515000mAh
LP98751759.87517515000mAh
LPA57517510.57517515000mAh
LP75792077.57920715400mAh
LPA97517510.97517516000mAh
LPA17517510.17517516000mAh
LPA97517510.97517516800mAh
LPA97517510.97517516800mAh
LPA88515510.88515516800mAh
LPA87517510.87517516800mAh
LPA47220010.47220018000mAh
LP87951838.79518318000mAh
LP75742407.57424018500mAh
LP82A62138.210621319000mAh
LP96802189.68021820000mAh
LP96901909.69019020700mAh
LPA79019010.79019021000mAh
LPA79518310.79518321000mAh
LP98901909.89019021000mAh
LP63952706.39527021700mAh
LPA39518310.39518322000mAh
LPA78520510.78520522000mAh
LPA39518310.39518322000mAh
LP92A62139.210621322000mAh
LPA69518310.69518322000mAh
LPA79019010.79019023000mAh
LP86802668.68026624000mAh
LP92802669.28026624000mAh
LPA79019010.79019024500mAh
LPA4A621310.410621325000mAh
LPB090215129021530000mAh
LPA6C020010.612020032000mAh
LP98C02009.812020034000mAh